NEW VERSATILE X-Y-Z ELECTROSPINNIG SYSTEM

FYTRONIX ELECTROSPINNINGSYSTEM includes

The Elektrospinning process uses high voltage to create an electric field between adroplet of polymer solution at the tip of a needle and a collector plate).

TheESP-XYZ is a complete electrospinning production system.

Youcan prepare the following materials

1.   Nanofiber(semiconductor, superconductor, insulator)

2.   Nanothin film

3.   Thinfilm applications

4.   Thinfilms for diode, photosensor, solar cells, transistor

SPECIFICATIONS

Electrospinning Machine

1. Substrate-Nanofiber-Substrate composite,

2. Fibre-substrate composite

3. Substrate-Fibre composite

4. XYZ coating

All these provisions should be available to makethe composite structure nanofibers of the size of 15 -15 cm2.

a)High  Voltage

1. Input voltage range: 210-240 VAC+/-

2. Output voltage range: 0 to 30 KV or 50 KV or60 KV

3. Output current: 0-400 μA preferable

4. Digital: Digital voltage and currentmonitoring should be available

5. Voltage Regulation: 1/10KV must needed

6. Overload trip- unit shut down if currentexceeds 20% of the maximum output current

7. Power requirement: 400 watt

b) Syringe Pump

1. Single syringe attachment with separatestepper drive unit 2. Infusion and withdrawal function optional

3. Volume, time and flow control preferable

4. Acceptable sample syringe: 5 μl-60 ml

5. Adjusting resolution: 0.1 μl/min or higherside

6. Flow rate: 1nl/min-3 ml/min or higher side

c) Collector

1. Plate: 200 mm x 200 mm is preferable 2. DumCollector: D=100 mm, L=200 mm 3. Disk: D=10 mm, L=200 mm

4. RPM: 300-1000 or more preferable

d) Spinneret

Co-axial nozzle (Stainless steel arrangementwith fixed needle geometry) Multi-nozzle (4 changeable nozzle geometry)

Single Nozzle

Linear stage

Both side X-Axis: Distance adjustment manual.Computer controlled preferred Y-Axis: Programmable transverse motion

Specification:

Oscillation speed: 1 mm/sec to 5 mm/secadjustable preferable

Stroke distance: 300 mm preferable

Speed: Three speed adjustment (Slow, Medium andFast) Z-Axis manual control optional

Spinning arrangement

Vertical spinning Horizontal spinning

Both side spinning is must

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    g)Spinning conditions

1. Solvent spinning (Compatible for water,Acetone, Methanol and other solvents)

h) Spinning chamber

Temperature control and display (up to 60 degreeCelsius)

Humidity display and controller

Ventilation for fumes

Illuminating Light:20 Wx2 LED tubes

UV Light: 50 watts

Computer control interface

i) Panel control

Emergency stop

Main stop

UV light arrangement

Exhaust Operation

Auto cut high voltage while door is opened.

j) Accessories

Foot pad: 1 number

 Insulation pad: 1 number

 Standard spinning samples

Chemical resistance tubing

 Tube connectors

k) Additional Accessories

Syringes with needles: 3ml and5ml

Aluminum Foils

Blower

l) Precession syringe pump for micro-fluidicapplications

The pump should have independent controller withsoftware based applications

Warranty 01 year

Annual Maintenance Charges: AMC will be charged after completionof Warranty period for 5 years Demonstration of the setup is necessary afterinstallation

NEEDLES

Theneedles can be changed easily, many choices for diameter and length as follows,

Innerdiameter

27G=0.184mm

26G=25G=0.232mm

25G=0.232mm

24G=0.28mm

23G=0.317mm

22G=0.39mm

21G=0.49mm

20G=0.56mm

18G=0.79mm

16G=1.10mm

14G=1.60mm

REAL-TIME VISUALIZATION

THECAMERA is at the heart of Electro-Hydrodynamics atomization. In order to get asteady coaxial/simple electrospinning/electrospraying process, Taylor conesteadiness is required. CAMERA visualization is key for checking time-real heperformance of the process. Includes: Analog CCD Camera, Lens & Extensor,Camera Support, LED Illumination and VGA output to connect to most ofcommercial screens.

CHAMBER ILLUMINATION

LEDIllumination is equipped with all the securitymeasures, ensuring a safe operation for the user.

ROTATING COLLECTOR

Rotatingcollector of electrospinning is used for collecting aligned nanofiber sheet.This is the simplest and effective method to make aligned nanofibers. By usingdifferent length/ diameter ratio, with different rotating speed, an even fibersheet or aligned fibers can be made.